28.20 EUR
BERU ZSE080 Ignition and Heating System
Connector type: Druckfeder/SAEIgnition Coil: incl. spark plug connector Number of connectors: 1Number of Poles: 3Required quantity: 4Specification: Plug 158,5 mm Supplementary Article/Info 2: with electronics
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Overview
The BERU ZSE080 Ignition and Heating System is a high‑performance component designed for modern internal combustion engines. It combines an advanced ignition coil with integrated heating elements, ensuring reliable spark delivery even under extreme operating conditions.
Key Features
- Dual Functionality: Simultaneous ignition and heating for optimal combustion efficiency.
- Robust Construction: Made from high‑grade materials that resist corrosion, heat, and mechanical stress.
- Compact Design: Fits standard engine bays without requiring extensive modifications.
- Wide Compatibility: Engine models include Nissan, Toyota, Honda, and many others that use the ZSE080 specification.
- Enhanced Spark Quality: Provides a consistent spark energy for improved fuel economy and reduced emissions.
Technical Specifications
| Parameter | Description |
|---|---|
| Model Number | ZSE080 |
| Manufacturer | Beru AG (BorgWarner) |
| Voltage Output | Up to 45 kV |
| Heating Capacity | Integrated resistive heating element, 120 °C operating temperature |
| Operating Temperature Range | -40 °C to +150 °C |
| Dimensions (L×W×H) | 110 mm × 70 mm × 60 mm |
| Weight | 0.85 kg |
| Connection Type | Standard SAE 159 plug |
| Seal Rating | IP67 |
Installation Guide
The ZSE080 is engineered for straightforward installation. Follow these steps to ensure optimal performance:
- Remove the Existing Coil: Disconnect the battery, then detach the old ignition coil from its mounting bracket.
- Align the New Unit: Position the ZSE080 so that the SAE 159 connector aligns with the engine’s plug socket.
- Screw Securely: Tighten the mounting screws to the specified torque (typically 12 Nm).
- Reconnect Wiring: Attach the high‑voltage leads and ground wire, ensuring all connections are tight and insulated.
- Test Functionality: Start the engine and verify smooth idling, correct spark timing, and absence of misfires.
Performance Benefits
The integration of heating technology within the ignition coil offers several advantages:
- Reduced Spark Lag: Heating pre‑warms the combustion chamber, allowing the spark to ignite fuel more quickly.
- Lower Fuel Consumption: Efficient combustion translates into better mileage.
- Improved Engine Longevity: Consistent spark reduces wear on pistons and valves.
- Enhanced Emission Control: Precise ignition timing helps meet stringent emission standards.
Maintenance Tips
To keep the ZSE080 operating at peak performance, adhere to these maintenance practices:
- Inspect the connector for corrosion every six months.
- Check the heating element’s resistance with a multimeter; any significant deviation indicates wear.
- Keep the surrounding area clean from oil and coolant leaks.
- Replace the coil if you notice irregular engine knocking or reduced power output.
Compatibility Matrix
The ZSE080 is designed to fit a wide range of vehicles. Below is a concise compatibility overview:
| Manufacturer | Model Series |
|---|---|
| Nissan | Altima, Maxima, Sentra, Rogue |
| Toyota | Camry, Corolla, RAV4 |
| Honda | Civic, Accord, CR‑V |
| Ford | Focus, Fusion, Escape |
| Chevrolet | Malibu, Cruze, Equinox |
Conclusion
The BERU ZSE080 Ignition and Heating System represents a sophisticated solution for modern engines that demand reliability, efficiency, and durability. Its dual functionality, robust construction, and broad compatibility make it an excellent choice for both automotive enthusiasts and professional technicians seeking to enhance engine performance.
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| Brand | ![]() Beru AG is a German automotive parts manufacturer that produces ignition coils, spark plugs, and other engine-related components. The company has a long history of supplying parts to the automotive industry, and today is a leading supplier of components to both the original equipment and replacement markets. |
| Model | Beru AG ZSE080 |
| MPN | Beru AG ZSE080 |
| ID | 7093429 |
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