HELLA 8JB 001 935-031 Socket - Plug: Crimp Contact/Soldered Pin Contact - Aluminium - Nato Olive

HELLA 8JB 001 935-031 Socket – Crimp Contact / Soldered Pin Contact

The HELLA 8JB 001 935-031 Socket is a high‑performance electrical connector designed for automotive and industrial applications that demand reliable, low‑resistance connections. Manufactured by the renowned German company Hella, this socket delivers exceptional durability, precise fitment, and excellent corrosion resistance.

Key Features & Technical Specifications

• Contact Type: Crimp contact with soldered pin contact – ensures a secure mechanical bond while maintaining low electrical resistance.
• Material: Aluminium housing – lightweight yet robust, providing excellent thermal conductivity and protection against environmental factors.
• Colour: Nato Olive – the distinctive green‑olive finish offers easy visual identification in complex wiring harnesses.
• Polarity: Two‑pole (2‑POLES) – suitable for 24 V automotive systems and other low‑voltage applications.
• Mounting Type: Socket – designed to be mounted on a printed circuit board or harness with a secure, flush fit.
• Electrical Rating: Optimised for 24 V DC automotive circuits; capable of handling typical current loads without overheating.

Design & Construction Details

The socket’s aluminium construction is engineered to withstand the demanding conditions found in modern vehicles. Aluminium offers a high strength‑to‑weight ratio, excellent thermal dissipation, and inherent resistance to corrosion when compared with steel or brass alternatives. The Nato Olive coating not only protects against oxidation but also provides a visual cue for technicians during maintenance.

Inside the socket, the crimp contact is engineered with precision-machined surfaces that mate seamlessly with the corresponding pin on the plug. This design eliminates the need for soldering during assembly, reducing manufacturing time and cost while maintaining a reliable electrical path. The soldered pin contact on the plug side further enhances the mechanical bond, ensuring long‑term stability even under vibration or shock.

Applications & Compatibility

The HELLA 8JB 001 935-031 Socket is widely used in automotive electrical systems. Its compact size and robust construction make it ideal for:

• Vehicle Lighting Systems: Headlamps, tail lamps, and interior lighting.
• Power Distribution: Connections to alternators, starters, and battery management units.
• Control Modules: Engine control units (ECU), body control modules (BCM), and other electronic control devices.
• Accessory Wiring: Power windows, door locks, HVAC controls, and infotainment systems.

Its compatibility with a wide range of Hella sockets and plugs ensures that technicians can easily source matching components for repair or upgrade projects across multiple vehicle brands, including Audi, Volkswagen, Mercedes‑Benz, Volvo, and more.

Installation Guidelines

1. Preparation: Clean the socket housing with a lint‑free cloth to remove dust or oil. Verify that the contact surfaces are free from burrs or oxidation.
2. Crimping: Use a calibrated crimp tool designed for Hella connectors. Apply uniform pressure to achieve a firm, consistent bond between the pin and socket.
3. Soldering (Optional): For added mechanical strength, solder the pin contact to the plug using a low‑temperature solder that does not compromise the aluminium housing.
4. Testing: After assembly, perform an electrical continuity test and a resistance measurement to confirm proper operation. Inspect for any visible defects or misalignments.

Maintenance & Longevity

To preserve the integrity of the HELLA 8JB 001 935-031 Socket, follow these best practices:

• Regular Inspection: Check for signs of corrosion, wear, or loose connections during routine vehicle servicing.
• Avoid Over‑Torqueing: When tightening mounting screws, use the specified torque settings to prevent damage to the aluminium housing.
• Protect from Moisture: Ensure that the socket is sealed against water ingress, especially in wet or corrosive environments.
• Replace as Needed: If any component shows degradation, replace it promptly to maintain electrical performance and safety.

Why Choose Hella?

Hella has a long-standing reputation for engineering excellence in automotive lighting and electronic components. The 8JB 001 935-031 Socket reflects this heritage through:

• Precision Engineering: Each socket is manufactured to tight tolerances, ensuring consistent performance across production batches.
• Quality Assurance: Rigorous testing protocols guarantee that every unit meets or exceeds industry standards for electrical and mechanical reliability.
• Global Compatibility: Designed to fit a broad spectrum of vehicle models worldwide, facilitating easy integration into existing harnesses.

Conclusion

The HELLA 8JB 001 935-031 Socket – Crimp Contact / Soldered Pin Contact – Aluminium – Nato Olive is a premium choice for automotive and industrial electrical connections. Its combination of lightweight aluminium construction, reliable crimp/solder contact system, and distinctive Nato Olive finish make it an indispensable component in modern vehicle wiring harnesses. Whether you are building new systems or replacing worn connectors, this socket delivers the performance, durability, and ease of installation that professionals demand.