Vemo V30-60-1247 Intercooler, charger

Vemo V30-60-1247 Intercooler – Charger

The Vemo V30-60-1247 Intercooler – Charger is a high‑performance air‑to‑air heat exchanger designed to cool the intake charge of turbocharged engines. By reducing the temperature of the compressed air before it enters the combustion chamber, this intercooler improves engine efficiency, increases power output, and enhances overall reliability.

Key Design Features

• Compact Dimensions: The unit measures approximately 715 mm × 255 mm × 35 mm, making it suitable for tight engine bay spaces commonly found in commercial vans, light trucks, and passenger vehicles.
• Robust Construction: Manufactured from high‑grade aluminum alloy, the intercooler offers excellent thermal conductivity while maintaining a lightweight profile. The housing is anodized to resist corrosion and extend service life under harsh operating conditions.
• Optimised Plate Geometry: Internally, the heat exchanger features a series of precisely engineered plates that maximize surface area for heat transfer. This design ensures efficient cooling even at high airflow rates typical of turbocharged engines.
• Sealed Flow Path: The intercooler incorporates sealed inlet and outlet ports to prevent air leaks and maintain optimal pressure drop across the unit.

Performance Characteristics

The Vemo V30-60-1247 is engineered to deliver significant temperature reductions in the intake charge. Typical performance metrics include:

• Temperature Drop: Up to 35 °C–45 °C lower than the incoming air at standard operating conditions.
• Pressure Loss: Minimal pressure drop of approximately 0.5 bar, ensuring that turbocharger boost levels are not adversely affected.
• Airflow Capacity: Capable of handling airflow rates up to 600 l/min without compromising cooling efficiency.

Installation Compatibility

This intercooler is designed for a wide range of vehicle platforms, including but not limited to:

• MERCEDES‑BENZ Sprinter models (B903, B904, B905)
• VW LT series (28‑46 II, 28‑35 II)
• Other commercial and light truck chassis that employ turbocharged diesel or gasoline engines.

The unit’s standardized mounting brackets and flange dimensions allow for straightforward integration into existing engine bay layouts. Detailed installation instructions are provided in the accompanying technical manual.

Material & Build Quality

• Aluminum Alloy: Selected for its high thermal conductivity, low density, and excellent resistance to oxidation.
• Anodised Finish: Provides a protective layer that resists corrosion from road salts, moisture, and chemical exposure.
• Precision Machining: All internal plates are machined to tight tolerances, ensuring uniform airflow distribution and optimal heat transfer.

Maintenance & Longevity

The Vemo V30-60-1247 is engineered for low maintenance. Periodic inspections should focus on:

• Visual Check: Inspect for dents, cracks, or corrosion on the housing and plates.
• Seal Integrity: Verify that inlet and outlet seals remain intact to prevent air leaks.
• Air Filter Condition: Ensure that upstream filters are clean to maintain airflow rates.

When properly installed and maintained, the intercooler can operate reliably for many thousands of kilometers under typical commercial driving conditions.

Technical Specifications Summary

Why Choose the Vemo V30-60-1247?

The combination of compact size, robust construction, and superior cooling performance makes this intercooler an ideal choice for operators seeking to:

• Enhance Engine Efficiency: Cooler intake air increases volumetric efficiency.
• Boost Power Output: Reduced charge temperatures allow higher boost levels without risking detonation.
• Improve Reliability: High‑quality materials and precise engineering reduce the risk of failure under demanding conditions.

By integrating the Vemo V30-60-1247 Intercooler – Charger into your vehicle fleet, you can achieve measurable gains in performance while maintaining long service intervals and low maintenance costs.