Stabilus 220631 LIFT-O-MAT® Gas Strut 500 Newton

Stabilus 220631 LIFT‑O‑MAT® Gas Strut 500 Newton

The Stabilus 220631 LIFT‑O‑MAT® Gas Strut 500 N is a high‑performance, precision‑engineered gas spring designed to provide reliable lift and support for vehicle tailgates, cargo areas, and rear hatches. With a rated force of 500 newtons, it delivers smooth, controlled motion that enhances safety, convenience, and durability.

Key Technical Specifications

• Rated Force: 500 N (approximately 112 lb)
• Stroke Length: 63.5 mm (2.5 in) – adjustable to fit a variety of vehicle models.
• Length: 270 mm (10.6 in) – compact yet robust construction.
• Material: High‑strength steel alloy with corrosion‑resistant coating for long‑term reliability.
• Operating Temperature Range: -40 °C to +80 °C (extreme conditions covered).
• Installation Type: Quick‑fit mounting brackets compatible with most rear hatch assemblies.

Design and Construction

The LIFT‑O‑MAT® gas strut incorporates a sealed, high‑pressure gas chamber that delivers consistent force throughout its entire stroke. The internal piston is engineered to minimize friction, ensuring smooth operation even after prolonged use. The outer housing features reinforced mounting points that resist torsional stresses during lift and drop cycles.

Performance Benefits

• Consistent Lift: Maintains a steady upward force, preventing tailgates from slamming shut or hanging open.
• Reduced Wear: The gas‑spring mechanism eliminates the need for mechanical springs that can corrode or lose tension over time.
• Enhanced Safety: By keeping the hatch securely in place, it reduces the risk of accidental opening while driving.
• Easy Installation: Designed for a quick swap with minimal tools; compatible with many aftermarket mounting kits.

Compatibility Overview

The Stabilus 220631 is specifically engineered to fit the Peugeot 207 series (2007‑2015 models, 1.6 HDi and other variants). It also matches a wide range of European vehicles that use the LIFT‑O‑MAT® system for rear hatch support.

Vehicle Models:

• Peugeot 207 (WD5FX8/WD5FXC, 2006‑2015)
• Other European cars with the LIFT‑O‑MAT® tailgate assembly

Installation Guide

1. Remove Existing Strut: Detach the old gas spring by loosening the mounting bolts and carefully lifting it out of the hatch frame.
2. Align New Strut: Position the Stabilus 220631 in the same orientation as the original, ensuring that the piston aligns with the tailgate’s lift axis.
3. Muzzle Mounting: Secure the strut to the hatch frame using the supplied bolts. Tighten evenly to avoid misalignment.
4. Check Alignment: Open and close the hatch several times to confirm smooth operation and proper force distribution.
5. Final Inspection: Verify that all fasteners are tight and that there is no excessive play in the strut assembly.

Maintenance Tips

• Inspect for visible damage or corrosion after each major cleaning session.
• Avoid exposing the gas spring to extreme temperatures beyond its rated range.
• If you notice a sudden loss of lift, replace the strut promptly to maintain safety.

Why Choose Stabilus LIFT‑O‑MAT® Gas Strut?

The Stabilus brand is synonymous with automotive reliability. The 220631 model offers:

• Precision Engineering: Manufactured under strict quality controls to ensure consistent performance.
• Durability: Designed to withstand thousands of lift cycles without degradation.
• User‑Friendly Design: Quick installation and minimal maintenance make it ideal for both professional installers and DIY enthusiasts.

Applications Beyond the Peugeot 207

While optimized for the Peugeot 207, the LIFT‑O‑MAT® gas strut’s modular design allows adaptation to other vehicles that employ similar tailgate mechanisms. Automotive technicians often use it in custom conversions and aftermarket upgrades where a reliable lift system is required.

Conclusion

The Stabilus 220631 LIFT‑O‑MAT® Gas Strut 500 N delivers dependable, smooth lift performance for rear hatches and cargo areas. Its robust construction, precise force output, and straightforward installation make it a top choice for anyone seeking to upgrade or replace the tailgate support system on compatible vehicles.