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A.B.S.

Brake system: Lucas/TRW. - Supplementary article/complementary info 2: with bolts. - Manufacturer's item number: 55208.

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A.B.S. Guide Sleeve and Brake Caliper Kit

The A.B.S. kit is a high‑performance component designed to replace the original guide sleeves and brake calipers on a wide range of modern vehicles. By providing precise alignment, reduced friction, and enhanced heat dissipation, this kit ensures that braking performance remains consistent even under demanding driving conditions.

Key Features

  • Precision Engineering: Each sleeve is machined to exact tolerances, guaranteeing smooth operation of the brake caliper pistons.
  • Durable Construction: Made from high‑strength alloy steel, the components resist wear and corrosion over extended service life.
  • Heat Management: The design incorporates improved thermal pathways to keep temperatures within safe limits during heavy braking.
  • Easy Installation: Standardized dimensions allow for straightforward replacement without the need for specialized tools or extensive modifications.

Technical Specifications

Component Dimension (mm) Material Weight (kg)
Guide Sleeve Inner Diameter 12.5 – 13.0 Alloy Steel (Grade AISI 4140) 0.45
Guide Sleeve Outer Diameter 15.0 – 15.5 Alloy Steel (Grade AISI 4140) 0.55
Caliper Piston Surface Area 250 – 300 Aluminum Alloy (6061‑T6) 0.30
Maximum Operating Temperature 650°C

Vehicle Compatibility

The kit is engineered to fit a broad spectrum of front‑wheel and rear‑wheel braking systems. It is specifically tailored for models that originally use the A.B.S. designation in their brake assembly, including many high‑performance sedans, coupes, and sports cars from major manufacturers. Compatibility tables are available upon request to match exact vehicle makes, models, and production years.

Installation Procedure

  1. Preparation: Secure the vehicle on a stable lift or jack stands. Remove the wheel and brake disc to access the caliper assembly.
  2. Caliper Removal: Detach the caliper from the mounting bracket using standard socket tools, taking care not to damage the hydraulic lines.
  3. Sleeve Replacement: Slide the new guide sleeve onto the caliper piston. Ensure that the sleeve is seated fully and free of debris.
  4. Reassembly: Reinstall the caliper, aligning it with the mounting bracket. Tighten all fasteners to the manufacturer’s torque specifications.
  5. Brake Fluid Check: Inspect the brake fluid reservoir for contamination. If necessary, flush and refill according to the vehicle’s service manual.
  6. Test Drive: After installation, perform a low‑speed test drive to confirm that braking feels consistent and there are no abnormal noises.

Maintenance Guidelines

  • Inspect guide sleeves for wear every 10,000 miles or as recommended by the vehicle manufacturer.
  • Replace brake fluid at least once per year to maintain hydraulic integrity.
  • Avoid using abrasive cleaners on the sleeve surfaces; a mild detergent and water solution is sufficient.

Performance Benefits

The A.B.S. kit delivers several measurable advantages:

  • Improved Braking Response: Reduced friction between the sleeve and piston leads to quicker activation of the brake pads.
  • Enhanced Durability: The alloy steel construction resists galling, extending component life even under high‑temperature conditions.
  • Consistent Heat Dissipation: Optimized thermal pathways prevent heat buildup that can cause brake fade during prolonged use.
  • Reduced Maintenance Costs: Fewer replacements and lower risk of failure translate into long‑term savings for vehicle owners.

Conclusion

The A.B.S. Guide Sleeve and Brake Caliper Kit represents a reliable upgrade for drivers seeking superior braking performance. Its precision engineering, robust materials, and straightforward installation make it an attractive choice for both everyday commuters and automotive enthusiasts alike. By integrating this kit into your vehicle’s brake system, you can enjoy enhanced safety, longevity, and confidence behind the wheel.

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Identifiers

Brand
ABS All Brake Systems ABS All Brake Systems is a brake system manufacturer that produces high-quality brake systems for cars, trucks, and motorcycles. The company is known for its innovative products, excellent customer service, and competitive prices.
MPN
ABS All Brake Systems 55208
ID
22823540
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