LuK 626309309 Clutch Kit

Overview of the LuK 626309309 Clutch Kit

The LuK 626309309 Clutch Kit is a high‑performance replacement set designed specifically for Ford Transit, Tourneo, and Custom models equipped with the 2.2 L TDCi engine. It delivers reliable engagement, smooth power transfer, and extended service life in demanding commercial and passenger applications.

Key Features

• Complete Two‑Piece System: Includes a SAC (Single‑Acting Clutch) cover plate and a matching pressure plate, both engineered for optimal torque handling.
• 260 mm Diameter: Matches the original Ford specification, ensuring seamless fitment without modification.
• High‑Quality Materials: Constructed from premium steel alloys with advanced heat treatment to resist wear and maintain clutch bite under heavy loads.
• Repset Compatibility: Fully compatible with Repset replacement kits, allowing for easy integration into existing service workflows.
• Manufacturer‑Approved: Endorsed by Ford and Schaeffler, guaranteeing compliance with OEM standards.

Supported Vehicle Models

The kit is engineered for a wide range of Ford commercial vehicles. Notable models include:

• Ford Transit (Mk6–Mk8)
• Ford Tourneo Custom & Transit
• Various Transit V362, V363, and Kastenwagen configurations
• All models powered by the 2.2 L TDCi engine (2007‑present)

Installation Highlights

Installing the LuK 626309309 Clutch Kit follows standard procedures for two‑piece clutch systems:

1. Remove the old clutch assembly.
2. Install the new pressure plate, ensuring proper alignment of the SAC cover.
3. Reinstall the flywheel and torque converter as required.
4. Tighten all fasteners to manufacturer specifications.
5. Perform a clutch engagement test to confirm smooth operation.

Performance Benefits

• Enhanced Durability: The robust construction resists wear, reducing the frequency of replacements.
• Consistent Engagement: Precise machining ensures a uniform clutch bite, improving drivability and reducing driver fatigue.
• Reduced Maintenance Costs: By extending service intervals, operators save on labor and part expenses over the vehicle’s life cycle.

Quality Assurance

The LuK 626309309 Clutch Kit undergoes rigorous testing in accordance with ISO/TS 16949 quality management standards. Each component is inspected for dimensional accuracy, material integrity, and heat‑treatment consistency before shipment.

Compatibility with Repset Kits

Many service centers use the Repset replacement system to streamline clutch repairs. The LuK 626309309 kit is fully compatible, allowing technicians to swap between OEM and Repset components without compromising performance.

Maintenance Tips

• Check the flywheel surface regularly; a smooth, undamaged flywheel maximizes clutch life.
• Inspect the pressure plate for signs of wear or damage before each replacement cycle.
• Use manufacturer‑specified torque values when tightening fasteners to avoid over‑ or under‑torquing.

Conclusion

The LuK 626309309 Clutch Kit offers a reliable, high‑quality solution for Ford commercial vehicles requiring dependable clutch performance. Its precise engineering, OEM compatibility, and proven durability make it an ideal choice for fleet operators and repair shops seeking to maintain vehicle reliability while minimizing downtime.