Stabilus 9968GI Gas Spring, bonnet

Stabilus 9968GI Gas Spring – Bonnet

The Stabilus 9968GI Gas Spring is a high‑performance, OEM‑grade component designed to provide reliable support and smooth operation for the bonnet (hood) of a wide range of Volkswagen and Audi models. This gas spring delivers a consistent 280 N force, ensuring that the bonnet stays securely in place while also allowing effortless opening and closing during maintenance or routine use.

Key Technical Specifications

• Model: 9968GI (also referenced as 3B0823239A/B, 4B0823359A/B/C)
• Force: 280 N (Newton)
Length: 722 mm (typical for most Audi A6 and VW Passat variants)
• Mounting Type: Standard bonnet mounting with integrated gas cylinder
• Material: High‑strength steel alloy, corrosion‑resistant coating
• Operating Temperature Range: –40 °C to +120 °C
• Weight: Approximately 1.2 kg per unit (lightweight yet robust)

Compatibility and Application

The 9968GI gas spring is engineered for seamless integration with the bonnet assemblies of several premium vehicles, including but not limited to:

• Audi A6 C5 Avant / Allroad
• Volkswagen Passat B5 (3B2) and Variant (3B5)
• Other Audi/VW models that share the same bonnet geometry and mounting points

Its design aligns with the original equipment specifications, making it an ideal replacement for worn or damaged springs. The spring’s 280 N force matches the OEM requirement, ensuring that the bonnet remains firmly latched during normal driving conditions while still allowing easy manual lift when needed.

Design Features and Benefits

• Durable Construction: The steel alloy core provides exceptional strength, while a protective coating guards against rust and corrosion in harsh environments.
• Consistent Force Output: The gas chamber is calibrated to deliver a steady 280 N force throughout the entire travel range, preventing sudden jolts or weak support.
• Compact Profile: At 722 mm, the spring fits within standard bonnet cavities without requiring extensive modifications.
• Easy Installation: The spring comes pre‑assembled with mounting brackets that align with existing bonnet hardware. No special tools are required beyond a basic torque wrench for securing fasteners.
• Long Service Life: Designed to withstand thousands of opening/closing cycles, the 9968GI gas spring offers reliable performance over many years of use.

Installation Overview

Installing the Stabilus 9968GI Gas Spring involves a straightforward process that can be completed by a qualified technician or an experienced DIY enthusiast:

1. Remove the Old Spring: Carefully detach the existing bonnet spring by loosening the mounting bolts and lifting the bonnet to relieve pressure.
2. Align the New Spring: Position the new 9968GI unit in place, ensuring that the gas cylinder aligns with the bonnet’s mounting holes.
3. Screw in Place: Tighten the mounting bolts to the manufacturer’s specified torque (typically around 30 Nm). Verify that the spring is seated correctly and that there are no obstructions.
4. Test Operation: Open and close the bonnet several times to confirm smooth movement and proper latch engagement. The bonnet should remain firmly closed under normal driving conditions.

Maintenance Tips

• Inspect the spring for visible damage or corrosion after major repairs or if the vehicle has been exposed to extreme weather.
• Check bolt torque periodically, especially in high‑vibration environments such as off‑road use.
• Avoid over‑tightening bolts, which can compress the gas chamber and reduce force output.

Why Choose Stabilus 9968GI?

The Stabilus 9968GI Gas Spring stands out for its combination of OEM fidelity, robust construction, and ease of installation. Whether you’re restoring a classic Audi A6 or maintaining a modern VW Passat, this component delivers the same performance as the original part, ensuring that your vehicle’s bonnet operates safely and smoothly.

By selecting the 9968GI gas spring, you invest in a proven solution that enhances both safety and convenience for everyday driving and maintenance tasks alike.