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Van Wezel 58004268 Intercooler
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Van Wezel 58004268 Intercooler
The Van Wezel 58004268 Intercooler is a high‑performance air‑to‑air intercooler designed to enhance the efficiency and power output of turbocharged engines. Crafted with precision engineering, this component is engineered to deliver superior cooling capabilities while maintaining durability and reliability across a wide range of automotive applications.
Key Design Features
- Aluminium Construction: The intercooler is constructed from lightweight yet robust aluminium, ensuring excellent thermal conductivity while keeping overall weight low.
- Optimized Heat Exchanger Geometry: The internal fin and tube arrangement is meticulously engineered to maximize surface area, promoting rapid heat dissipation from the compressed intake air.
- High‑Quality Seals: All mounting flanges and connections are sealed with premium gaskets to prevent leaks and ensure long‑term reliability.
- Compact Footprint: Designed to fit within tight engine bay constraints, the intercooler maintains a compact profile without compromising airflow.
- Corrosion‑Resistant Finish: The aluminium body is anodized and coated to resist corrosion from road salts, humidity, and high‑temperature environments.
Performance Benefits
The Van Wezel 58004268 Intercooler delivers a range of performance advantages for turbocharged engines:
- Lower Intake Air Temperatures: By reducing the temperature of compressed air, the intercooler increases air density, allowing more oxygen into the combustion chamber.
- Increased Power Output: Cooler, denser air translates to higher horsepower and torque figures without the need for additional tuning.
- Improved Engine Longevity: Lower operating temperatures reduce thermal stress on engine components, extending service life.
- Enhanced Fuel Efficiency: Efficient combustion leads to better fuel economy, especially under high‑load conditions.
- Reduced Turbo Lag: Faster cooling of intake air helps the turbocharger spool more quickly, improving throttle response.
Compatibility Overview
The intercooler is engineered to fit a broad spectrum of vehicles, particularly those within the Volkswagen Group (VW), Audi, Seat, and Skoda families. Below is a concise compatibility matrix highlighting common models:
| Vehicle Brand | Model & Engine | Year Range |
|---|---|---|
| Audi | A3 (1.9 TDI) | 2003‑2009 |
| Seat | Altea, Toledo | 2003‑2010 |
| Skoda | Superb II, Octavia (1.9 TDI) | 2005‑2012 |
| Volkswagen | Golf V (1.9 TDI), Passat Variant, Caddy III | 2003‑2010 |
| VAG Group | Various turbocharged engines (1.9 TDI, 2.0 TDI) | 2003‑2015 |
For a complete list of compatible models and specific part numbers, consult the official Van Wezel technical documentation or a qualified automotive technician.
Installation Guidelines
Proper installation is critical to achieving optimal performance and preventing damage. Follow these steps for a successful fit:
- Preparation: Ensure the engine bay is clean and free of debris. Verify that all mounting brackets are present.
- Remove Existing Intercooler: Carefully disconnect the intake piping, drain any coolant (if applicable), and unbolt the old intercooler.
- Position the New Unit: Align the mounting flanges with the engine bay brackets. Use a torque wrench to tighten bolts to the manufacturer’s specified values.
- Seal Connections: Apply high‑temperature gasket sealant to all mating surfaces. Replace gaskets with new ones if necessary.
- Re‑attach Intake Piping: Secure the intake hoses or tubes, ensuring no kinks or excessive bends that could restrict airflow.
- Check for Leaks: After installation, start the engine and inspect all connections for leaks or unusual noises.
- Initial Warm‑Up: Allow the engine to reach operating temperature before subjecting it to high load or performance driving.
Maintenance & Care
To preserve the intercooler’s performance and extend its lifespan, adhere to these maintenance practices:
- Regular Inspection: Check for cracks, dents, or corrosion on the aluminium body and fins.
- Clean Fins: Remove dust or debris from the fin surfaces using a soft brush or compressed air. Avoid high‑pressure water jets that could damage the fins.
- Check Gasket Integrity: Inspect gasket seals periodically for signs of wear or degradation. Replace as needed.
- Monitor Intake Air Temperature: Use an intake air temperature gauge to ensure the intercooler is functioning within expected parameters.
- Avoid Over‑Boosting: Operating the turbocharger beyond its designed boost levels can overheat the intercooler and compromise engine safety.
Technical Specifications
| Specification | Value |
|---|---|
| Material | Aluminium alloy (6061‑T6) |
| Cooling Type | Air‑to‑air (passive) |
| Dimensions | Approx. 300 mm (L) × 200 mm (W) × 150 mm (H) |
| Weight | ~12 kg (including mounting hardware) |
| Operating Temperature Range | -40 °C to +120 °C |
| Pressure Rating | Up to 2.5 bar (suction) |
Why Choose Van Wezel?
The Van Wezel 58004268 Intercooler stands out for its combination of engineering excellence, proven reliability, and broad compatibility. Whether you are a performance enthusiast seeking to extract every bit of power from your turbocharged engine, or a technician tasked with maintaining fleet vehicles, this intercooler delivers consistent results without compromising safety.
By integrating advanced thermal management with a robust aluminium construction, the Van Wezel 58004268 Intercooler ensures that your engine operates at optimal temperatures, translating to improved performance, better fuel efficiency, and longer service life.
Final Thoughts
In the realm of turbocharged engine accessories, the Van Wezel 58004268 Intercooler exemplifies how thoughtful design and material selection can elevate vehicle performance. Its extensive compatibility across the VW Group’s lineup, coupled with its durable construction and ease of installation, make it a top choice for both everyday drivers and performance specialists alike.
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Category
This product is cataloged in our store in these categories
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- Intercoolers |
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 106.88 EUR  95.68 EUR  97.40 EUR |
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Predominant colors of the product |
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| Identifiers | |
| Brand |  The Van Wezel Performing Arts Hall is a performing arts center in Sarasota, Florida. It is named for its benefactors, Frank and Louise Van Wezel. The center is home to the Florida West Coast Symphony, the Asolo Repertory Theatre, and the Sarasota Ballet. |
| Model | Van Wezel 58004268 |
| MPN | Van Wezel 58004268 |
| ID | 7140390 |
| Dimensions / Weight | |
| Key Features | |
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